Datalogic CBX500 Instalační manuál

STS400™Installation Manual

STS400™ INSTALLATION MANUAL 2 1 1.2 TERMINOLOGY The manual will refer to some technical terms when explaining how to choose and install the STS400™

INTRODUCTION 3 11.3 STS400™ FEASIBILITY REQUIREMENTS In order to make the best STS400™ solution choice which fits the application needs, some basic

STS400™ INSTALLATION MANUAL 4 1 Conveyor Operating Width: This is the effective operative width where the tires can run: Operating Width Maximum

INTRODUCTION 5 11.3.1 Extracting Tire Size From Tire Sidewall Markings The best way to find out your tire size is to actually look at the tire side

STS400™ INSTALLATION MANUAL 6 1 1.4 STS400™ MODEL DESCRIPTIONS Once the main specifications have been collected, it’s possible to choose the STS400

INTRODUCTION 7 1Model DC Supply Current Max @ 24 V ± 10% Peak Supply Current Max @ 24 V ± 10% Suggested Power Supply: PWR-120 or PG-120-K0x Bottom R

STS400™ INSTALLATION MANUAL 8 2 2 INSTALLATION 2.1 STS400™ SUPPORTING FRAME STS400™ has been optimized to be mounted on aluminum profiles. A fram

INSTALLATION 9 22.1.1 Frame Width The frame Width has to be calculated according to the distances shown in the following figure: STS Main Plate Dime

STS400™ INSTALLATION MANUAL 10 2 2.1.3 Frame Height This is the dimension most influenced by the STS400™ model. The frame profile, indicated as Hei

INSTALLATION 11 2Finally the frame Height (H) can be calculated by the following formula: H = Conveyor Height + Wmin + Max Reading Distance + STS400

Datalogic Automation S.r.l. Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy STS400™ Installation Manual Ed.: 03/2013

STS400™ INSTALLATION MANUAL 12 2 2.2 MECHANICAL DIMENSIONS STS400-005, STS400-205, STS400-305 223[8.78]32.25[1.27]785[30.91]112.5[4.43]140[5.51]20

INSTALLATION 13 2STS400-105 241 [9.48]32.25 [1.27]785[30.91]112.5[4.43]140[5.51]20[0.79]9[0.35]44.75 [1.76]89[3.50]30[1.18]176[6.93]392.5[15.45]68.6

STS400™ INSTALLATION MANUAL 14 2 STS400-016 223[8.78]785[30.91]117.5[4.63]110[4.33]20[0.79]9[0.35]44.75 [1.76]89[3.50]30[1.18]149[5.85]392.5[15.45]

INSTALLATION 15 2STS400-007 1065 [41.93]149 [5.87]30 [1.18]89[3.50]223 [8.78]182.5 [7.18]140[5.51]20[0.79]32.2 [1.27]44.7 [1.76]9[0.35]70[2.76]Ø65 [

STS400™ INSTALLATION MANUAL 16 2 STS400-107 1065[41.93]1072 [42.22]176 [6.93]30 [1.18]89[3.50]223 [8.78]241 [9.48]182.5[7.19]20[0.79]32.25 [1.27]44

INSTALLATION 17 2STS400-018 1065 [41.94]223 [8.78]147.5 [5.81]20 [0.79]32.25 [1.27]44.75 [1.76]9[0.35]110[4.33]532.5[20.96]Ø65 [Ø2.54] STS400-10

STS400™ INSTALLATION MANUAL 18 2 2.3 MOUNTING DISTANCE (DOF) 2.3.1 STS400-005, STS400-006, STS400-007, STS400-008 2.3.2

INSTALLATION 19 22.3.3 STS400-105, STS400-106, STS400-107, STS400-108 2.3.4 STS400-205, STS400-206

STS400™ INSTALLATION MANUAL 20 2 2.3.5 STS400-305, STS400-306 Hook Chain 405 mm (15.9 in) Max. 155 mm Max. (6.1 in) Smal

INSTALLATION 21 22.4 SUPPORTING PROFILE HEIGHT ADJUSTMENT The frame profile supporting the STS400™ must be positioned at the correct height in order

iii CONTENTS REFERENCES ...v Conventions.

STS400™ INSTALLATION MANUAL 22 2 2.5 STS400™ MAIN PLATE MOUNTING Once the supporting profile has been positioned at the correct height we can proc

INSTALLATION 23 2Finally the STS400™ can be mounted onto the station frame. The STS400™ has to be installed onto the station frame in the conveyor d

STS400™ INSTALLATION MANUAL 24 2 Fix the STS400™ using 4 T-bolts and nuts (not supplied) to the supporting profile. When the main plate slot is full

INSTALLATION 25 2= == = STS400-xx7 centered over conveyor It’s clear that the plate support assembly must have a positional offset from the center.

STS400™ INSTALLATION MANUAL 26 2 2.6 PRESENCE SENSOR POSITIONING The STS400™ system comes with a pair of photocells that can be used to detect the

INSTALLATION 27 2In some cases the system can work with only one photocell. If the minimum tire height (Hmin) is greater than the FOVv/2 at the maxi

STS400™ INSTALLATION MANUAL 28 2 Bottom Reading Station with Single Presence Sensor NOTE For Bottom Reading Stations installed

ELECTRICAL CONNECTIONS 29 33 ELECTRICAL CONNECTIONS 3.1 STS400™ WIRING DIAGRAM Figure 3 - STS400™ Array Wiring Figure 4 - STS400-1xx Addition

STS400™ INSTALLATION MANUAL 30 3 3.2 CBX CONNECTION BOX PINOUT The STS400™s all connect to the CBX500 ATS-001 as shown in the previous diagram. Th

ELECTRICAL CONNECTIONS 31 33.3 POWER SUPPLY Power is supplied through the CBX500 ATS spring clamp terminal pins as shown in Figure 5: V+ in

iv 3.5.2 RS485 Full-Duplex Interface...34 3.6 Auxiliary RS232

STS400™ INSTALLATION MANUAL 32 3 3.5 MAIN SERIAL INTERFACE CAUTION Do not connect to the Main Interface spring clamp terminals if using Host Inte

ELECTRICAL CONNECTIONS 33 33.5.1 RS232 Interface The RS232 interface can be used for Point-to-Point connections. When it is connected to the host co

STS400™ INSTALLATION MANUAL 34 3 3.5.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled commun

ELECTRICAL CONNECTIONS 35 33.6 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point-to-Point connections. When it is conn

STS400™ INSTALLATION MANUAL 36 3 3.7 DIGITAL INPUTS There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (Externa

ELECTRICAL CONNECTIONS 37 33.7.1 Presence Sensor Input Connections CAUTION Power is available directly to the Input Device, independently from the

STS400™ INSTALLATION MANUAL 38 3 3.7.2 Input Connections From PLC Alternatively, the reading system can be controlled by a digital output of a PLC

ELECTRICAL CONNECTIONS 39 33.8 DIGITAL OUTPUTS Two optocoupled general purpose outputs are available. The meaning of the two outputs Output 1 and Ou

STS400™ INSTALLATION MANUAL 40 3 Power to Output device Output device Reference Output DeviceOutput Signal Figure 18 - Open Collector Output Using

DISPLAY MENUS 41 44 DISPLAY MENUS NOTE While working on the display the complete reading station is offline. The Offline state means that no rea

v REFERENCES CONVENTIONS This manual uses the following conventions: "User" refers to anyone using an STS400™ array. "Reader"

STS400™ INSTALLATION MANUAL 42 4 4.1 MAIN MENU To enter the Menu press the Up and Down buttons simultaneously. The menu structure is shown below.

DISPLAY MENUS 43 44.2.1 Standard In this standard view the following content will be shown on the display: Row 1: Reading Result Rows 2 and 3: Code

STS400™ INSTALLATION MANUAL 44 4 4.2.3 Reading Mask In VisiSet™, if the Array Layout Monitor parameter in the Display folder is enabled, it changes

DISPLAY MENUS 45 4Row 1: Last Reading Result Row 2:Statistics Rows 3 and 4: Reading Mask 1234567890 G99% N01% M00% P00% 110000000000000 Good

STS400™ INSTALLATION MANUAL 46 5 5 READING FEATURES 5.1 DOF AND FOV DATA 5.1.1 Passenger Car/Light Truck Solutions PN Description Readers Code

SOFTWARE CONFIGURATION 47 66 SOFTWARE CONFIGURATION 6.1 DEFAULT CONFIGURATION The factory default configuration for the STS400™ is given here for

STS400™ INSTALLATION MANUAL 48 6 SLAVE READERS CONFIGURATION Same configuration as master except for the following:  READING SYSTEM LAYOUT:  De

SOFTWARE CONFIGURATION 49 6Backup Procedure 1. Make sure the Write Protection switch (inside the CBX500 ATS) on the BM100 is unlocked. 2. While Vis

STS400™ INSTALLATION MANUAL 50 7 7 MAINTENANCE 7.1 STS400™: WHAT YOU CAN AND CANNOT DO The STS400™ comes pre-assembled, configured, calibrated a

TROUBLESHOOTING 51 88 TROUBLESHOOTING 8.1 GENERAL GUIDELINES  When wiring the device, pay careful attention to the signal name (acronym) on the

vi COMPLIANCE For installation, use and maintenance it is not necessary to open the readers. Only connect Ethernet and dataport connections to a

STS400™ INSTALLATION MANUAL 52 9 9 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 24 Vdc Consumption See par. 1.5 Communication Int

TECHNICAL FEATURES 53 9 PHYSICAL FEATURES Dimensions: STS400-0x5, -0x6 785 x 223 x 149 mm (30.91 x 8.78 x 5.87 in.) STS400-105 785 x 241 x 176 mm

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vii HANDLING The STS400™ is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installe

viii GENERAL VIEW STS400™ Figure A - STS400-0x8 Figure B - STS400-108 Figure C - STS400-205, STS400-305 2 1 4 2 3 3 5 1 4 3 3

INTRODUCTION 1 11 INTRODUCTION 1.1 STS400™ - SOLUTION FOR TIRES SORTING STS400™, which means Solution for Tires Sorting, is a solution designed